Induction Heating Machine For CCV Cross Linked Cable Production Line
Features
This Equipment system uses the characteristics of induction heating’s non-contact heating, adopts encoder to measure speed in real time, infrared probe to measure temperature in real time, and then PLC, HMI All digital settings and all digital power chip to calculate and adjust the power output, so that it can achieve various automatic functions such as adaptive power supply voltage, linear speed, constant temperature and so on. It has the advantages of high accuracy of workpiece heating temperature, small error, stable operation and reliable quality. It is a special supporting equipment for on-line heating of metal profiles such as strip, wire, pipe, plate and bar. It is the only choice for on-line heating occasions with high requirements and high precision.
Equipment Systems Component.
This Equipment system including seven parts: full digital heating Induction Heating Machine, induction coil box, speed measuring device, temperature measuring device( Infrared Thermometer), three-axis movement Device, automatic control electrical cabinet(PLC+HMI) and water cooling system.
A DSP-100KW Full Digital Induction Heating Machine
B Induction coil box
C Speed Measuring device
D Temperature measuring device( Infrared Thermometer:0-500C)
E Triaxial Movement Device
F Automatic control electrical cabinet
G. Water Cooling System ( ORD-10HP Air Cooled Chiller)
Parameter:
| Name | | Parameter |
| Application Parameter | Work Diameter | Φ10-63.5 |
| Heating Temperature | 100℃ |
| Heating Speed | 2-20M/Min |
| Material | Alum, Copper Cables |
| Heating Power Parameter | Rated Power | 100KW |
| Frequency | 10-40KHZ |
| Max Input Current | 150A |
| Output Voltage | <350V(Isolated output) |
| Induction Coil Parameter | Size | 800*360*360MM |
| Length | 800MM |
| ID | 30-90MM |
| Voltage | Isolated Output <350V |
| Triaxial Device Parameter | Front back length | 1200MM |
| Left and right adjustment distance | 400MM |
| Axis height | 1850MM |
| Axis Angle | 21±5 degree |
| Cooling System | Cooling Pressure | ≥0.2MP |
| Cooling temperature | ≤40℃ |
| Cooling water Flow | ≥40Tn/h |
| Cooling Power | ≥200000kar/h |
Advantage of the system:
- Full IGBT Digital Induction Heating Machine, output power is more stable compare with Analog Machine. Compare with SCR, Can saving 20-30% electricity.
- Constant temperature and constant speed Double control, make the temperature more stable.
- Infineon IGBT type, Touch Screen Digital Display, Mitsubishi PLC control system.
- Air Cooled Chiller cooling system, just connect the water pipe then can work all machines. Very easy to install and operate.
- KEYENCE Infrared Probe
- Series Resonance IGBT type machine, will not interference other equipment working
- After we debug the machine in our company, then you can use it directly. Very convenient.
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